As 3D printing continues to get cheaper and more accessible, now might be the right time for you to start too! The software is free and you’ve got nothing to loose! Let’s have some fun!
There are many different 3D modeling programs you can try. My personal favorite however is Fusion 360 (download it here). If you’ve ever made anything out of EVA foam, wood or Worbla you will feel right at home here. I’m not a big fan of polygons – the little triangles used to create 3D models in most other programs – so I’m super happy Fusion offers an alternative way of creating. The process basically goes like this: First you create a blueprint (a flat side/top/front view of what you want to make). Then you pick a piece of your drawing and raise it up into the 3D space. You can set how thick this part should be and how far above your drawing it shall “float”. Then you pick the next piece, and add or subtract it to/from your previous one. Rinse and repeat. It’s really that simple!
In the video below I show you how I created a full Fallout 4 prop in Fusion from start to finish. This was actually one of the first things I ever made in this program so without promising too much (I hope) you can expect similar results if you just give it a go.
I used this same work process to create nearly every single armor piece for Svetlana’s Aloy costume. When doing something like this it’s very important to try and find an un-skewed view of the reference piece first. Since I had to start with a flat drawing every time, this was very helpful. Drawing everything from scratch works too but is a lot harder as you can imagine.

The important thing is to try it out. Don’t give up when the program looks too complicated the first time around. You’ll get used to it quickly.
There is not much to lose but a lot to win. Fusion 360 is free for students or when you’re self employed and make less than 150k a year (great business model I think). If you want to dive eben deeper, just search for more YouTube tutorials. There are entire channels out there dedicated to teaching newcomers all about Fusion. I’m sure we’ll also write a 3D printing book eventually too! ;)
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Cool stuff in the shop:
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Armor Making Mini Guide – DOWNLOAD|PDF
Free! -
Free Supervillain Helmet Pattern – DOWNLOAD
Free! -
The Book of Foam Armor – Comfy & Affordable
4,99 € – 19,99 € incl. VAT -
Female Armor Pattern Collection – DOWNLOAD|PDF
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Female Breastplate Pattern Collection – DOWNLOAD|PDF
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E11 Imperial Blaster – Blueprint Download
Free!